The build so far:
The empty space on the right is reserved for a Monica2 DAC and accompanying ALWSR and Flea. I decided to go for a built-in DAC, rather than have it located externally. The connector with the brown/blue/green braided wires is a 7-pole locking type that I bought a couple of years ago from RS. It'll be hooked up to an off-board PSU containing a couple of raw DC supplies, one for the AD815 and one for the Monica2.
The AD815 supply is already built and consists of an Avondale 25-0-25 EI core with paralleled secondaries, HEXFRED rectifiers, and 10000u Kendeil capacitors that provides a good clean +/-35VDC for the AD815. Inside the preamp you can see 2 ALWSRs bolted to a huge chunk of metal that does duty as a heatsink; the SR pre-regs were getting hot because they're dropping 20V each to give a stable +/-15V to the AD815 board.
If you look carefully you'll see the DC nulling circuit isn't fully populated. That's because I won't be using it. The Monica2 has BlackGate output coupling caps, and the monoblocks will have input coupling caps.
Jos van Eindhoven (the created of the remote attenuator circuit) assures me that some DC across the attenuator is not a problem, which means I can do away with almost all of the coupling caps and have only 3 in the entire signal chain: BGs in the DAC, MKS2-XLs in the monoblocks, and Mundorf Silver/Oil in the speaker crossovers. That should make a huge difference from my old Naim-style rig that had 8 coupling caps per channel! (2 in the CD3.5, 4 in the preamp, 1 in the power amp, 1 in the speaker).
The Monica2 will have a custom power supply. The 80MHz clock will be powered from a dedicated Flea reg with it's own trafo winding, rectifier, smoothing caps etc. The rest of the board will get 12V from a FET-VBE'd ALWSR. The exception will be the DAC chip itself, which I plan to power from a Flea running off the ALWSR supply.
Anyway, the inner part of the preamp is made of MDF, as you can see. 3/4" for the base, 1/2" for the rear panel. The PCBs are supported on 10mm high clear rubber tubing that's screwed to the base with thin screws. At the moment the base is 12" x 12", but I plan on reducing the depth and hopefully getting it down to 12" x 7.41" (the golden ratio).
The front panel is going to be made from MDF and clad in leather, just like my Ergos. I'll have a rectangular hole cut in there for the digital display window, and I'll fit a piece of smoked acrylic in it.
I'm going to create an outer sleeve for it, and the whole design will be very much like a Naim shoebox, except the outer will be a Sapele box. This should complete the look and create a nice matching box to go with the speakers. I'll build up a pair of monoblocks in the same style.
The rear panel accommodates the 7-pole power connector, an RCA connector for the DAC digital input, a wallwart jack for the remote-controlled attenuator board, and 3 other inputs. The XLR connector on the right is the pre-amp output and will be used to hook the pre up to the monoblocks. You can see I've not yet sanded and tidied the back panel up...
Lots of progress made, but lots still to do
Carl