I asked a friend who works for Tymphany on ‘break in’ and driver variation.
Quote,
‘Yes the finished speaker measured response will change a bit after break-in,
Usually the manufacturer will benchmark the difference in a fresh driver and the same driver that’s been broken in,
The product will be designed with a broken in driver set, and then re-confirmed with one of the first prototypes being measured as a finished speaker fresh and after burn-in,
From this you can basically ‘calibrate’ the break-in difference.
The change will be audible.
In terms of unit to unit variation, that is a hot topic in the industry,
Most drive unit manufacturers don’t like to publish tolerance on SPL, those who do often use +/-3dB which is pretty huge!
Tymphany use +/- 1 dB on everything which is unmatched in the industry as far as I know.
With a larger variation e.g. if a manufacturer gives +/- 3dB you’d hope that drivers from the same batch would be close than that, but worst case would be up to a 6dB difference between 2 drivers!
Various ways of calibrating have been used over the years, the BBC specified an autotransformer with tappings to allow calibration on the LS3/5a,
Many manufacturers measure drivers and pair-match, which is a pain to do, and not without it’s issues, this only calibrates L-R differences,
For Active systems it’s possible to have calibration adjustment on each individual speaker. Either analogue or DSP.’
Keith