Upgrading the Naim SBL passive crossover - part 2
The crossover now looks like this:
http://i575.photobucket.com/albums/ss196/isnchys/sblcrossover25jan2014.jpg
The new resistors are metal oxide film resistors. They are non-inductive so are apparently better than standard wire-wound in the medium and high frequency range. This may or may not be true but they are also available with a tolerance of 2% from hificollective.co.uk. Considered using Mills wire-wound resistors but chose Mundorf metal oxide for their lower tolerance and lower cost.
There is space to replace the remaining electrolytics (which were simply re-capped). I plan to use Mundorf Mcap MKP 250v capacitors which are smaller and cheaper than the ClairtyCap ESA 250v used elsewhere. Expecting only a slight improvement, or none at all.
Upgrading to air core coils
The coils came from
http://www.audio-components.co.uk/
The 700uH coil has 1.2mm (17 AWG) wire, is 45mm diameter and 30mm high, and has an RDC of 0.34ohm.
The 135uH coil has 1.0mm (18 AWG) wire and was made by unwinding a 150uH coil with a diameter of 31mm and length of 15mm. Its original RDC was 0.16ohm. As an alternative to unwinding a larger coil, some suppliers will wind coils to specific requirements.
In order to ensure that the axis of the coils were at right angles to each other (to avoid interactions) the 270uH coil needed to be turned onto its side. It was not really necessary to replace it. The coil has 0.7mm (21 AWG) wire and an RDC of 0.41ohm.
The Zobel network
As frequency increases, the voice coil inductance increases the driver's impedance, which impacts crossover's behaviour. The Zobel network is designed to flatten the impedance of the driver.
According to all the information I can find, the 8.2ohm resistor in the LF Zobel network is too high, and 6.8ohm is more appropriate for the measured DC resistance of the LF driver (5.2ohm).
See
http://www.diyaudioandvideo.com/Calculator/ImpedEqual/Help.aspx
However I found that using a 6.8ohm resistor depressed upper mid-range. So the 8.2ohm resistor works, reason unknown.
How good is it?
Compared to a standard crossover, the upgraded crossover is more detailed across the whole frequency range and in particular the treble, bass is deeper, imaging improved, more natural and realistic.
Useful websites
Design information:
http://sound.westhost.com/lr-passive.htm
Design information:
www.diyaudioandvideo.com
Placement of coils:
http://www.troelsgravesen.dk/coils.htm
Capacitor tests:
http://www.humblehomemadehifi.com/Cap.html
For coils:
www.audio-components.co.uk
For Alcap low loss electrolytic capacitors (2% and 5% tolerances available) and ClarityCap capacitors (the only source of the 20uF):
http://www.falconacoustics.co.uk
For a wide range of resistors, capacitors etc:
www.hificollective.co.uk
That's all folks!
John