Hi All,
Drilling Perspex can quite easy if you follow a couple of rules make sure your drill is sharp and if possible use a Drill press a drop of paraffin or turps as a lubricant, don't use too fast a drill speed as this will melt the perspex onto the drill bit and let the drill determine the rate it cuts at ( don't push to hard) the problem area is when the drill breaks through as this force can crack and chip the Perspex. An old trick we used to use to alleviate this problem ,is to clamp two bits of timber/MDF over the area you wish to drill and just gently drill through it all, the timber act's to support the perspex and greatly reduces the possibility of fracturing.
I changed over to 13mm perspex sand blasted to hide any scratches that might happen, to support all of my kit about 15 years ago and due to it's inert properties I believe it makes the very best supporting material you can get.
oldie