Few years back I used to order 1000 tailor made at a time around 50p each
Would take around 30 LPs at a guess.
Should be safe stacked vertically 3 boxes high, maybe not 4
Try phoning covers33.co.uk, they always used to do a range of really nice double-wall shipping boxes that hold 80 or so. I’ve moved a few times over the years using them. Really Useful Boxes 35XL are very solid and great for the really valuable stuff.
PS If this is long-term storage definitely consider temperature and humidity too.
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It's crazy to have to spend a lot of money to buy cardboard boxes. Just ask your favorite or local record store for their used boxes. They normally have so many that they have to discard anyway and they'll be happy for you to take them off their hands. The only (small) challenge is to figure out which type works for you.
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