Time for an update - in the end I ordered 220uF 16v Rubcons in the end, same size as the 100uF 35v items, but of course a bit close the the -15v rail. Even they were a little too large and required a slight mounting tweak for the middle ones - every single electrolytic now changed (except for that 1uF BP on the servo board);
After re-assembly & careful continuity checks I switched it on - all fine...but the original fault of no audio out re-appeared. Digital out looked OK on scope, but I do not have a DAC to test with.
Tracing it all out (with help from the basic manual on HiFi Engine), the WS, DA and CL all seem to be there from the 7220. They go to that shift register PCB in front of the DAC boards. CL goes to shift register and all 4 DAC boards in a daisy chain. The WS and DA lines go unmodified to the first DAC board, but for the other 3 DAC boards they go to a SN74LS166N chip, and the output of that to the DAC boards.
The original WS and DA signals are much higher amplitude than the outputs from the shift registers (3.5v vs 2v pk-pk), and do not look remotely similar to me. However, they were all the same except one - the DA output for DAC PCB 4, which was 1v pk-pk and a complete mess.
So I removed the shift register PCB and DAC boards 3 & 4 (wasn't sure at this stage whether it was a shift register problem, or a faulty DAC) - re-flowed them (although all joints seemed OK) and put them back in, but with boards DAC 3 and 4 reversed.
I got sound for 30 seconds, so thought it must have been a dry joint after all - but then it disappeared. A quick check shows it is still the signal to DAC 4 that is corrupt, so it must be the shift register. Spend 30 minutes looking for a can of freezer spray I know I have somewhere...then use a can of compressed air instead on the suspect chup that does DA for DAC 4. Bingo
I could probably swap the register chips around assuming it is only one logic gate that is faulty, and each DAC uses a different output. But the chips are only a £1 each, so I am going to order 6 new ones.
I still have the faulty display issue - but one time I powered it up and the display operated OK, as did the display off button, but the remote didn't work. Switch it off and on, and the fault returns - display flickering, diplay off and repeat buttons do not work, but remote does. Against my better judgement I'm going to order a new display control chip as well.
Some more photos
Shift Register PCB (after redoing solder joints);
DAC PCBs;
The sound - good, but a bit fatter sound somehow than my reference Woodside. Certainly good enough to look at fitting a Flea to it once it's fully functional
Richard